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Testing standards for plush toys
作者:管理员    发布于:2017-08-08 07:32:47    文字:【】【】【
摘要:First, the piece inspection: 1. The placement of the fabric to be cut must be placed on the cutting bed in a positive and negative manner, and the hair direction must be consistent;

First, the piece inspection:
1. The placement of the fabric to be cut must be placed on the cutting bed in a positive and negative manner, and the hair direction must be consistent;

2, the number of layers of the cut plush is not allowed to exceed 8 layers, T / C cloth, nylon cloth, electronic velvet, pull cloth and other thin fabrics are not allowed to exceed 36 layers;

3. Check whether the piece is in line with the cutting plate. There is no error between the uppermost layer and the lowermost layer of the piece. When an error is found, the number of layers of the piece and the edge of the die should be checked.

4, the color of the piece is not allowed to have color difference, must be consistent with the signing. No discoloration may occur during the friction and washing test;

5. There is white cloth. When cutting the bed, be careful not to cut the white edge. Any white piece of the piece should be regarded as a non-conforming product.

Second, the sewing test:
1. The opening of the sewn shall be not less than 3/16′′ and the size of the toy shall be not less than 1/8′′;

2. When sewing, the two pieces of fabric must be aligned and the mouth should be even. It is not allowed to be wide or narrow. (especially the sewing of round and curved pieces and the seams of the face);

3, the stitch length of the sewing, each inch should be no less than 9 needles;

4, the end of the sewing must have a return needle;

5, the car line for sewing, must meet the tensile requirements (see the previous QA test method) and the correct color;

6. In the sewing, the turner must use the folder Deng to push the plush inward while avoiding the formation of a bald band;

7. The sewing on the cloth label should first check whether the cloth label used is correct. It is not allowed to enter the text on the cloth label and the letter car. The cloth label cannot be wrinkled and the position cannot be reversed;

8. When sewing, the two hands, the two feet, and the two ears must have the same hair direction and be symmetrical (except in special cases);

9. The midline of the toy head must be aligned with the midline of the body, and the sewing thread at the joint of the toy body must match. (except in special circumstances).

10. It is not allowed to have the phenomenon of missing needles and jumping needles on the sewing thread;

11. The semi-finished products with good sewing should be placed in a fixed position to avoid loss and soiling;

Third, manual quality inspection: (finish inspection according to manual quality standards) 1, hot melt:
A, the sharp part of the tip of the eye and the nose must be hot-melted, generally requiring hot melt from the tip to the tip;

B, incomplete heat fusion or hot melt over the head (melting the gasket) is unacceptable;

C. Be careful not to burn other parts of the toy during hot melt.

2, filling cotton:
A. The overall requirement for filling cotton is that the image is full and the hand feels soft;

B. Filling the cotton must meet the required weight, insufficient filling or unacceptable parts are not acceptable;

C. Pay attention to the filling of the head as the focus, and the cotton filling of the mouth must be strong, full and prominent;

D. The cotton filling in the corners of the toy body cannot be missed;

E. Where the standing toy, the four-legged cotton should be firm and powerful, and there should be no feeling of soft collapse;

F. All the toys that stand up, the buttocks and the waist are filled with cotton as the focus, so you must sit firmly. When you are not stable, you should use a needle to pick cotton, otherwise you will not accept it;

G. Filling the cotton can not deform the toy, especially the position of the hands and feet, the angle of the head, and the direction;

H, the size of the toy after filling the cotton must be consistent with the signing, not allowed to be smaller than the signing, this is the focus of checking the filling;

I. All cotton-filled toys must be checked and improved, and strive to be perfect. Any failure to comply with the shortcomings of the signing is not acceptable;

J. Any phenomenon that has a blast and a yarn break after filling the cotton is a non-conforming product.

3, the seam bristles:
A. All seams must be tight and flat. No holes or loose holes are allowed. The inspection method can be inserted into the seam with a ballpoint pen. It can't be inserted. You can't feel the gap outside the mouth by hand.

B. The stitch length at the time of seaming is not less than 10 stitches per inch;

C. The knot knotted at the time of the seam shall not be exposed to the outside;

D. It is not allowed to see cotton oozing out from the seam after the seam;

E, the bristles must be clean and thorough, and no bald bands are allowed. Special corners of the hands and feet;

F. When brushing thin plush, do not use too much force, so that the plush brush is broken;

4, hanging line:
A. According to customer regulations and signing requirements, determine the eye, mouth, head hanging method and hanging line position;

B. The hanging wire shall not deform the shape of the toy, especially the angle and direction of the head;

C. The hanging line of both eyes must be evenly applied. The depth of the eyes should not be different due to uneven force, and the direction is different.

D. The knotted knot after hanging the wire shall not be exposed to the outside of the body;

E. After hanging the wire, cut off all the thread ends of the toy body;

F. The "Triangle Suspension Method" currently widely used.

5, hair dryer: the duty of the hair dryer is to blow off the broken wool and plush on the toy body.

6, supplement: can not be oily, oil stains on the toy, especially white plush. It is unacceptable that the toy is dirty.

Fourth, the package inspection:
1. Check if the toys in the box are placed correctly, too much extrusion and space is not acceptable;

2. The number of toys in the box must be the same as the number of the outer box markings.

3. Fill in the correct box number, the total number must match the quantity of the order.

V. Packaging and transportation:
Because the toy has to be transported and beaten in the box for a long time, in order to understand the bearing capacity and the situation after the fall, it is prevented from being damaged during the shipping process.

Sixth, security check:
1. The fabric and filler must be flame retardant, the whole body should be removed from the flame, the burning time should not exceed 2 seconds, and the maximum burning size should not exceed 70 mm.

2. All fabrics and accessories of toys should not contain toxic chemicals, so as to avoid danger to children's tongues;

3. The heavy metal content of the fabric cannot exceed the standard.

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